Sticking Plaster Cartoning Machine

Horizontal Continuous Motion Cartoning Machine
This machine enables direct casing of various products. It is a continuous movement, entry level machine featuring ease of use and reliable performance for applications at medium speeds, all representing the most important criteria expected from a machine. With this machine, a production rate of up to 90 packages per minute can be achieved depending on the choice of carton and product. Designed principally for the companies still doing traditional manual cartoning practices, it is a high-performance, reliable, efficient and modular cartoning machine that provides solutions to the most of the specific needs of customers from a wide range of industrial sectors. Thanks to its hygienic stainless steel structure which makes it particularly suitable also for food and pharmaceutical packaging applications.

Having done the preliminary adjustments and preparations on the machine, the carton blanks are placed into the magazine of the machine and the products are manually placed onto the feed conveyor by a person and then the machine is started. The machine takes one folded carton from the magazine and erects it to prepare for filling. At the same time the products are automatically positioned on the feed line and then side-loaded into the carton from its open end. At the oncoming stations, the flaps of the carton are automatically sealed as requested, thus finishing the operation.

It is a compact machine conforming to international standards and features energy efficient, ergonomic, robust and well-integrated compatible mechanical units, quality mechanical, electrical and electronic components infrastructure, easy access for maintenance and spare parts replacement, operator comfort and preventive safety measures along with a competitive price. In addition to its basic technical specifications, integration of optional features is also available upon request. It is also possible for the machine to be integrated even with the existing peripherals and third-party equipment for a highly customised packaging lines.

Operating
Method
Recommended
Sectors
General
Features
Technical
Specifications
Safety
Features
Optional
Features
Manufactured
for

OPERATING METHOD

  • Continuous Motion System

RECOMMENDED SECTORS

  • Food / Pharmaceuticals / Cosmetics

GENERAL FEATURES

  • GENERAL FEATURES
    • Continuous motion system
    • Packing up to 90 boxes per minute (subject to package type, product and feed rate)
    • Ergonomic product grouping and feed system to facilitate easy loading
    • Adjustable magazine for different carton blanks and case types
    • Automatic carton picking-feeding-forming or erecting system
    • Automatic rejection of non-conforming product and carton
    • Synchronized product and packing material lines
    • Wraparound cartoning/casing system
    • Integrated hot melt sealing, adhesive tape sealing or tuck closure systems
    • Integrated adjustable hot glue application system (thickness, length, spray distance and number of spots)
    • 7’’ color touch screen PLC control panel
    • User-friendly, ergonomic and English language PLC interface
    • Easy-to-understand error and fault display
    • Information screen to display daily output, total output and machine working hours
    • Electrical wiring  diagram
    • Fully accessible units for easy machine setup and maintenance
    • Machine operation at normal speed, slow or jog modes
    • Manual changeover for different case/carton formats
    • Mechanical counters allowing fast changeovers
    • Manual lever mechanisms for fast changeovers
    • Conveyor-mounted adjustable locaters for precise positioning of empty cartons
    • Stainless steel machine frames
    • Machine user guide

TECHNICAL SPECIFICATIONS

  • TECHNICAL SPECIFICATIONS

    Carton size (mm)

     

    Width

    Length

    Height

    Max

    140

    300

    175

    Min

    50

    90

    35




    MACHINE SPECIFICATIONS


    Machine Dimensions (mm)

     

    Width

    Length

    Height

    1280

    3600

    1620

    Packaging Speed (subject to packing material, product and feed rate)


    Min – Max


    25 - 30
    pcs / min

    Machine Weight

    Approx.

    Power supply

    380 V, 50 Hz

    Air supply

    6 bar

    Air consumption

    Approx. 100 l/min

    Control system

    PLC Touch Screen Control

    Warranty

    2 years

SAFETY FEATURES

  • SAFETY AND WARNING SYSTEMS

    Machine Status Indicators

    Red and green warning lights, audible and visual warning system indicating machine start, stop or malfunction

    Start-up Safety System

    3 seconds delay at the start-up of the machine, audible and visual warning systems during this period

    Magazine Warning System

    Audible and visual warning system when the material decreases below certain level in the blank magazin

    No-product and no-case detection

    Detection system that activates in case of no-box or no-product during filling and discards the product or the box

    Operator Safety System

    Mechanical, as well as software-embedded, preventive safety systems/guards to protect personnel from danger

    Machine Breakdown Detection System

    In case of breakdown, the system stops the machine, displays warning message on the control panel and activates audible and flashlight warning devices

    Air Pressure Warning System

    Audible and visual warning system indicating low air pressure

OPTIONAL FEATURES

  • • Date Coding System
    • Labelling System
    • Product Feed System
    • Product Grouping System
    • Additional Brochure/Document Placing System
    • Control Panel Language Option
    • Industry 4.0 Integration

MANUFACTURED FOR

  • ALBAN

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PACKAGING SYSTEMS

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